NEO Smart Series
Technical Specification
| Neo Smart | 50 Ton | |||
| Clamping Unit | ||||
| Clamp Forge | Ton | 50 | ||
| Clamp Stroke | MM | 275 | ||
| Maximum Daylight | MM | 550 | ||
| Min. Mould Height | MM | 100 | ||
| Max. Mould Height | MM | 275 | ||
| Platen Size HxV | MM | 450 | ||
| Dist. Bet. Tie Bar HxV | MM | 275 | ||
| Ejector Stroke | MM | 60 | ||
| Ejector Force | Ton | 2.5 | ||
| Injection Unit | ||||
| Screw Dia | MM | 25 | 30 | 35 |
| L/D Ratio | 21.2 | 17.6 | 15 | |
| Screw Stroke | MM | 110 | 110 | 110 |
| Inj. Capacity (GPPS) | GMS | 40 | 60 | 85 |
| Injection Pressure Max. | BAR | 2242 | 1556 | 1143 |
| Theoretical Displacement | CC | 49 | 70 | 96 |
| Power Unit | ||||
| Induction Motor | KW/HP | 5.5/7.5 | ||
| Servo Drive | KW | 8.8 | ||
| Total Heat Capacity | KW | 5.0 | ||
| Connected Load | KW | 14.0 | ||
| General Data | ||||
| Total Oil Capacity | Liter | 150 | ||
| Machine Dimension (L – W – H) | MM | 3900 x 1100 x 1800 | ||
| Machine Weight (w/o oil) | KG. | 2350 | ||
| Neo Smart | 85 Ton | |||
| Clamping Unit | ||||
| Clamp Forge | Ton | 85 | ||
| Clamp Stroke | MM | 350 | ||
| Maximum Daylight | MM | 700 | ||
| Min. Mould Height | MM | 150 | ||
| Max. Mould Height | MM | 350 | ||
| Platen Size HxV | MM | 550 | ||
| Dist. Bet. Tie Bar HxV | MM | 350 | ||
| Ejector Stroke | MM | 75 | ||
| Ejector Forge | Ton | 2.5 | ||
| Injection Unit | ||||
| Screw Dia | MM | 35 | 40 | 45 |
| L/D Ratio | 20 | 17.5 | 15.5 | |
| Screw Stroke | MM | 140 | 140 | 140 |
| Inj. Capacity (GPPS) | GMS | 105 | 140 | 175 |
| Injection Pressure Max. | BAR | 1512 | 1157 | 914 |
| Theoretical Displacement | CC | 120 | 157 | 198 |
| Power Unit | ||||
| Induction Motor | KW/HP | 7.5/10 | ||
| Servo Drive | KW | 8.8 | ||
| Total Heat Capacity | KW | 6.5 | ||
| Connected Load | KW | 15.5 | ||
| General Data | ||||
| Total Oil Capacity | Liter | 210 | ||
| Machine Dimension (L – W – H) | MM | 4700 x 1200 x 1900 | ||
| Machine Weight (w/o oil) | KG. | 3300 | ||
| Neo Smart | 135 Ton | |||
| Clamping Unit | ||||
| Clamp Forge | Ton | 135 | ||
| Clamp Stroke | MM | 425 | ||
| Maximum Daylight | MM | 850 | ||
| Min. Mould Height | MM | 180 | ||
| Max. Mould Height | MM | 425 | ||
| Platen Size HxV | MM | 650 | ||
| Dist. Bet. Tie Bar HxV | MM | 425 | ||
| Ejector Stroke | MM | 90 | ||
| Ejector Forge | Ton | 3.5 | ||
| Injection Unit | ||||
| Screw Dia | MM | 45 | 50 | 55 |
| L/D Ratio | 21 | 19 | 17.2 | |
| Screw Stroke | MM | 180 | 180 | 180 |
| Inj. Capacity (GPPS) | GMS | 250 | 310 | 380 |
| Injection Pressure Max. | BAR | 1555 | 1260 | 1041 |
| Theoretical Displacement | CC | 286 | 353 | 427 |
| Power Unit | ||||
| Induction Motor | KW/HP | 11/15 | ||
| Servo Drive | KW | 15.4 | ||
| Total Heat Capacity | KW | 8.6 | ||
| Connected Load | KW | 24.0 | ||
| General Data | ||||
| Total Oil Capacity | Liter | 300 | ||
| Machine Dimension (L – W – H) | MM | 5850 x 1270 x 2180 | ||
| Machine Weight (w/o oil) | KG. | 5000 | ||
| Neo Smart | 185 Ton | |||
| Clamping Unit | ||||
| Clamp Forge | Ton | 185 | ||
| Clamp Stroke | MM | 500 | ||
| Maximum Daylight | MM | 1000 | ||
| Min. Mould Height | MM | 210 | ||
| Max. Mould Height | MM | 500 | ||
| Platen Size HxV | MM | 750 | ||
| Dist. Bet. Tie Bar HxV | MM | 500 | ||
| Ejector Stroke | MM | 110 | ||
| Ejector Forge | Ton | 3.5 | ||
| Injection Unit | ||||
| Screw Dia | MM | 50 | 55 | 60 |
| L/D Ratio | 21.4 | 19.5 | 17.5 | |
| Screw Stroke | MM | 220 | 220 | 220 |
| Inj. Capacity (GPPS) | GMS | 365 | 440 | 525 |
| Injection Pressure Max. | BAR | 1524 | 1260 | 1058 |
| Theoretical Displacement | CC | 412 | 498 | 593 |
| Power Unit | ||||
| Induction Motor | KW/HP | 15/20 | ||
| Servo Drive | KW | 18.8 | ||
| Total Heat Capacity | KW | 10.5 | ||
| Connected Load | KW | 29.5 | ||
| General Data | ||||
| Total Oil Capacity | Liter | 370 | ||
| Machine Dimension (L – W – H) | MM | 6600 x 1360 x 2280 | ||
| Machine Weight (w/o oil) | KG. | 5900 | ||
Technical Specification
50 Ton
| Neo Smart | 50 Ton | |||
| Clamping Unit | ||||
| Clamp Forge | Ton | 50 | ||
| Clamp Stroke | MM | 275 | ||
| Maximum Daylight | MM | 550 | ||
| Min. Mould Height | MM | 100 | ||
| Max. Mould Height | MM | 275 | ||
| Platen Size HxV | MM | 450 | ||
| Dist. Bet. Tie Bar HxV | MM | 275 | ||
| Ejector Stroke | MM | 60 | ||
| Ejector Force | Ton | 2.5 | ||
| Injection Unit | ||||
| Screw Dia | MM | 25 | 30 | 35 |
| L/D Ratio | 21.2 | 17.6 | 15 | |
| Screw Stroke | MM | 110 | 110 | 110 |
| Inj. Capacity (GPPS) | GMS | 40 | 60 | 85 |
| Injection Pressure Max. | BAR | 2242 | 1556 | 1143 |
| Theoretical Displacement | CC | 49 | 70 | 96 |
| Power Unit | ||||
| Induction Motor | KW/HP | 5.5/7.5 | ||
| Servo Drive | KW | 8.8 | ||
| Total Heat Capacity | KW | 5.0 | ||
| Connected Load | KW | 14.0 | ||
| General Data | ||||
| Total Oil Capacity | Liter | 150 | ||
| Machine Dimension (L – W – H) | MM | 3900 x 1100 x 1800 | ||
| Machine Weight (w/o oil) | KG. | 2350 | ||
85 Ton
| Neo Smart | 85 Ton | |||
| Clamping Unit | ||||
| Clamp Forge | Ton | 85 | ||
| Clamp Stroke | MM | 350 | ||
| Maximum Daylight | MM | 700 | ||
| Min. Mould Height | MM | 150 | ||
| Max. Mould Height | MM | 350 | ||
| Platen Size HxV | MM | 550 | ||
| Dist. Bet. Tie Bar HxV | MM | 350 | ||
| Ejector Stroke | MM | 75 | ||
| Ejector Forge | Ton | 2.5 | ||
| Injection Unit | ||||
| Screw Dia | MM | 35 | 40 | 45 |
| L/D Ratio | 20 | 17.5 | 15.5 | |
| Screw Stroke | MM | 140 | 140 | 140 |
| Inj. Capacity (GPPS) | GMS | 105 | 140 | 175 |
| Injection Pressure Max. | BAR | 1512 | 1157 | 914 |
| Theoretical Displacement | CC | 120 | 157 | 198 |
| Power Unit | ||||
| Induction Motor | KW/HP | 7.5/10 | ||
| Servo Drive | KW | 8.8 | ||
| Total Heat Capacity | KW | 6.5 | ||
| Connected Load | KW | 15.5 | ||
| General Data | ||||
| Total Oil Capacity | Liter | 210 | ||
| Machine Dimension (L – W – H) | MM | 4700 x 1200 x 1900 | ||
| Machine Weight (w/o oil) | KG. | 3300 | ||
135 Ton
| Neo Smart | 135 Ton | |||
| Clamping Unit | ||||
| Clamp Forge | Ton | 135 | ||
| Clamp Stroke | MM | 425 | ||
| Maximum Daylight | MM | 850 | ||
| Min. Mould Height | MM | 180 | ||
| Max. Mould Height | MM | 425 | ||
| Platen Size HxV | MM | 650 | ||
| Dist. Bet. Tie Bar HxV | MM | 425 | ||
| Ejector Stroke | MM | 90 | ||
| Ejector Forge | Ton | 3.5 | ||
| Injection Unit | ||||
| Screw Dia | MM | 45 | 50 | 55 |
| L/D Ratio | 21 | 19 | 17.2 | |
| Screw Stroke | MM | 180 | 180 | 180 |
| Inj. Capacity (GPPS) | GMS | 250 | 310 | 380 |
| Injection Pressure Max. | BAR | 1555 | 1260 | 1041 |
| Theoretical Displacement | CC | 286 | 353 | 427 |
| Power Unit | ||||
| Induction Motor | KW/HP | 11/15 | ||
| Servo Drive | KW | 15.4 | ||
| Total Heat Capacity | KW | 8.6 | ||
| Connected Load | KW | 24.0 | ||
| General Data | ||||
| Total Oil Capacity | Liter | 300 | ||
| Machine Dimension (L – W – H) | MM | 5850 x 1270 x 2180 | ||
| Machine Weight (w/o oil) | KG. | 5000 | ||
185 Ton
| Neo Smart | 185 Ton | |||
| Clamping Unit | ||||
| Clamp Forge | Ton | 185 | ||
| Clamp Stroke | MM | 500 | ||
| Maximum Daylight | MM | 1000 | ||
| Min. Mould Height | MM | 210 | ||
| Max. Mould Height | MM | 500 | ||
| Platen Size HxV | MM | 750 | ||
| Dist. Bet. Tie Bar HxV | MM | 500 | ||
| Ejector Stroke | MM | 110 | ||
| Ejector Forge | Ton | 3.5 | ||
| Injection Unit | ||||
| Screw Dia | MM | 50 | 55 | 60 |
| L/D Ratio | 21.4 | 19.5 | 17.5 | |
| Screw Stroke | MM | 220 | 220 | 220 |
| Inj. Capacity (GPPS) | GMS | 365 | 440 | 525 |
| Injection Pressure Max. | BAR | 1524 | 1260 | 1058 |
| Theoretical Displacement | CC | 412 | 498 | 593 |
| Power Unit | ||||
| Induction Motor | KW/HP | 15/20 | ||
| Servo Drive | KW | 18.8 | ||
| Total Heat Capacity | KW | 10.5 | ||
| Connected Load | KW | 29.5 | ||
| General Data | ||||
| Total Oil Capacity | Liter | 370 | ||
| Machine Dimension (L – W – H) | MM | 6600 x 1360 x 2280 | ||
| Machine Weight (w/o oil) | KG. | 5900 | ||
Design Advantages & Features
Features
- Save the Power Consumption up to 30 to 80%
- Rigid 5 Point Toggle Mechanism
- Micro Processor Controller
- Short Cycle time.
- High Precision Moulding.
- Five Stage Injection Pressure / Speed System.
- Hydraulic Electrical & Mechanical Safety.
- Radial Piston Hydro Motor.
- Automatic Mould Height Adjustment.
- Back Pressure Control Through PLC.
- Auto Lubrication System.
- Core Pulling.
- Even Eject Force.
- Large Tie Bar Distance & Platen Area.
- User-Friendly Control Cause Easier to Operate.
- Lower Noise Generation.
Clamping Unit
- Heavy-duty 5-point double toggle mechanism with large mould opening stroke.
- High wear resistance &high strength gear nut (tie bar nut) gives rigid &positive clamping force.
- High stiffness platen design with large mould mounting area.
- Five stage mould close I open speed & pressure.
- Computer-aided design toggle mechanism gives optimal mould closing and opening speed profits.
- Multi stage digital speed and pressure setting to operate the mould.
- Linear transducer for accurate clamp position.
- Mould protection with repeat again option.
- Hard-chrome plated high-tensile steel e-bars with stress-relieving design.
- Auto-mould height adjustment with hydraulic motor.
- Hydraulic ejector with multiple selections.
- Auto-lubrication based on shot adjustment.
- Linear transducer on the ejector cylinder.
- Platen casing design with finite element analysis for maximum rigidity.
- Hydraulic &electrical safety interlocks during moving platen movements for moulds &operator safety.
- Mould platen with t-slots (135 Tons &above).
- All casing passed through strict ultrasonic test and tensile testing process.
- Separate pressure &speed setting for mould set-up.
- High wear-resistant skate-pad for heavy mold loading.
- Core pulling system.
Hydraulic System
- Energy efficient variable displacement pump and servo control system.
- Direct reading hydraulic pressure.
- Compact, easily accessible injection and clamping valves to minimize the heat generation.
- Contamination-free oil tank with feeler cum-breather.
- Provides high safety as the main motor shuts down on the opening rear gate.
- Hydraulic directional valve on/off indicator connector.
Safety Features
- Electric Safety on both front & rear door.
- Magnetic grills in the hopper.
- Provision for M.C.C.B.
- Overload circuit breaker.
- Under voltage-over voltage protection.
- Reverse-phase, single-phase protection.
Injection Unit
- Gas nitride hardened screw and barrel, for wear resistance and long life.
- Screw for homogenous plasticizing with modern design.
- Screw back pressure with pressure gauge provision.
- High torque hydraulic motor for better plasticization.
- 5-stage injection speed pressure & position control.
- 3-stage injection holding speed pressure & position control.
- Hopper sliding arrangement for material removal.
- Intrusion moulding program.
- Selection of injection time & position both.
- Pre-suck back function and after plasticizing suck back.
- Heater failure &thermocouple failure detector.
- High/low-temperature alarm. (suitable low-high limit)
- Linear potentiometer for injection / plasticizing.
- Auto purging facility.
- Ceramic bands heaters for instant healing.
- Barrel heater safety cover.
Control System
- Energy meter.
- Multi password facility for operators.
- M.C.C.B. Operang Mechanism.
- SMPS – Switched Mode Power Supply gives linear power supply.
- Star delta motor starter.
- M.C.B. for each heating zone.
- PID temp controller for accurate control.
- Dedicated microprocessor control system with led input/ output indicator for simplified checking
- MPCB for motor protection.
- Pressure & flow for each function control by Microprocessor.
- Linear scale for injection, clamping & ejector cylinder.
- Alarm history page.
- Production/hour in the vertical bar for the year.
- Easy export/ import of mould & machine data.
- Hourly energy consumption static page (Product cost calculator)
Applications
Toys
Agriculture
Automobile
Household & Furniture
Consumer Goods
Medical
Electrical