Neo Smart Series

Technical Specification

Neo Smart 50 Ton
Clamping Unit
Clamp Forge Ton 50
Clamp Stroke MM 275
Maximum Daylight MM 550
Min. Mould Height MM 100
Max. Mould Height MM 275
Platen Size HxV MM 450
Dist. Bet. Tie Bar HxV MM 275
Ejector Stroke MM 60
Ejector Force Ton 2.5
Injection Unit
Screw Dia MM 25 30 35
L/D Ratio 21.2 17.6 15
Screw Stroke MM 110 110 110
Inj. Capacity (GPPS) GMS 40 60 85
Injection Pressure Max. BAR 2242 1556 1143
Theoretical Displacement CC 49 70 96
Power Unit
Induction Motor KW/HP 5.5/7.5
Servo Drive KW 8.8
Total Heat Capacity KW 5.0
Connected Load KW 14.0
General Data
Total Oil Capacity Liter 150
Machine Dimension (L – W – H) MM 3900 x 1100 x 1800
Machine Weight (w/o oil) KG. 2350
Neo Smart 85 Ton
Clamping Unit
Clamp Forge Ton 85
Clamp Stroke MM 350
Maximum Daylight MM 700
Min. Mould Height MM 150
Max. Mould Height MM 350
Platen Size HxV MM 550
Dist. Bet. Tie Bar HxV MM 350
Ejector Stroke MM 75
Ejector Forge Ton 2.5
Injection Unit
Screw Dia MM 35 40 45
L/D Ratio 20 17.5 15.5
Screw Stroke MM 140 140 140
Inj. Capacity (GPPS) GMS 105 140 175
Injection Pressure Max. BAR 1512 1157 914
Theoretical Displacement CC 120 157 198
Power Unit
Induction Motor KW/HP 7.5/10
Servo Drive KW 8.8
Total Heat Capacity KW 6.5
Connected Load KW 15.5
General Data
Total Oil Capacity Liter 210
Machine Dimension (L – W – H) MM 4700 x 1200 x 1900
Machine Weight (w/o oil) KG. 3300
Neo Smart 135 Ton
Clamping Unit
Clamp Forge Ton 135
Clamp Stroke MM 425
Maximum Daylight MM 850
Min. Mould Height MM 180
Max. Mould Height MM 425
Platen Size HxV MM 650
Dist. Bet. Tie Bar HxV MM 425
Ejector Stroke MM 90
Ejector Forge Ton 3.5
Injection Unit
Screw Dia MM 45 50 55
L/D Ratio 21 19 17.2
Screw Stroke MM 180 180 180
Inj. Capacity (GPPS) GMS 250 310 380
Injection Pressure Max. BAR 1555 1260 1041
Theoretical Displacement CC 286 353 427
Power Unit
Induction Motor KW/HP 11/15
Servo Drive KW 15.4
Total Heat Capacity KW 8.6
Connected Load KW 24.0
General Data
Total Oil Capacity Liter 300
Machine Dimension (L – W – H) MM 5850 x 1270 x 2180
Machine Weight (w/o oil) KG. 5000
Neo Smart 185 Ton
Clamping Unit
Clamp Forge Ton 185
Clamp Stroke MM 500
Maximum Daylight MM 1000
Min. Mould Height MM 210
Max. Mould Height MM 500
Platen Size HxV MM 750
Dist. Bet. Tie Bar HxV MM 500
Ejector Stroke MM 110
Ejector Forge Ton 3.5
Injection Unit
Screw Dia MM 50 55 60
L/D Ratio 21.4 19.5 17.5
Screw Stroke MM 220 220 220
Inj. Capacity (GPPS) GMS 365 440 525
Injection Pressure Max. BAR 1524 1260 1058
Theoretical Displacement CC 412 498 593
Power Unit
Induction Motor KW/HP 15/20
Servo Drive KW 18.8
Total Heat Capacity KW 10.5
Connected Load KW 29.5
General Data
Total Oil Capacity Liter 370
Machine Dimension (L – W – H) MM 6600 x 1360 x 2280
Machine Weight (w/o oil) KG. 5900

Technical Specification

50 Ton

Neo Smart 50 Ton
Clamping Unit
Clamp Forge Ton 50
Clamp Stroke MM 275
Maximum Daylight MM 550
Min. Mould Height MM 100
Max. Mould Height MM 275
Platen Size HxV MM 450
Dist. Bet. Tie Bar HxV MM 275
Ejector Stroke MM 60
Ejector Force Ton 2.5
Injection Unit
Screw Dia MM 25 30 35
L/D Ratio 21.2 17.6 15
Screw Stroke MM 110 110 110
Inj. Capacity (GPPS) GMS 40 60 85
Injection Pressure Max. BAR 2242 1556 1143
Theoretical Displacement CC 49 70 96
Power Unit
Induction Motor KW/HP 5.5/7.5
Servo Drive KW 8.8
Total Heat Capacity KW 5.0
Connected Load KW 14.0
General Data
Total Oil Capacity Liter 150
Machine Dimension (L – W – H) MM 3900 x 1100 x 1800
Machine Weight (w/o oil) KG. 2350

85 Ton

Neo Smart 85 Ton
Clamping Unit
Clamp Forge Ton 85
Clamp Stroke MM 350
Maximum Daylight MM 700
Min. Mould Height MM 150
Max. Mould Height MM 350
Platen Size HxV MM 550
Dist. Bet. Tie Bar HxV MM 350
Ejector Stroke MM 75
Ejector Forge Ton 2.5
Injection Unit
Screw Dia MM 35 40 45
L/D Ratio 20 17.5 15.5
Screw Stroke MM 140 140 140
Inj. Capacity (GPPS) GMS 105 140 175
Injection Pressure Max. BAR 1512 1157 914
Theoretical Displacement CC 120 157 198
Power Unit
Induction Motor KW/HP 7.5/10
Servo Drive KW 8.8
Total Heat Capacity KW 6.5
Connected Load KW 15.5
General Data
Total Oil Capacity Liter 210
Machine Dimension (L – W – H) MM 4700 x 1200 x 1900
Machine Weight (w/o oil) KG. 3300

135 Ton

Neo Smart 135 Ton
Clamping Unit
Clamp Forge Ton 135
Clamp Stroke MM 425
Maximum Daylight MM 850
Min. Mould Height MM 180
Max. Mould Height MM 425
Platen Size HxV MM 650
Dist. Bet. Tie Bar HxV MM 425
Ejector Stroke MM 90
Ejector Forge Ton 3.5
Injection Unit
Screw Dia MM 45 50 55
L/D Ratio 21 19 17.2
Screw Stroke MM 180 180 180
Inj. Capacity (GPPS) GMS 250 310 380
Injection Pressure Max. BAR 1555 1260 1041
Theoretical Displacement CC 286 353 427
Power Unit
Induction Motor KW/HP 11/15
Servo Drive KW 15.4
Total Heat Capacity KW 8.6
Connected Load KW 24.0
General Data
Total Oil Capacity Liter 300
Machine Dimension (L – W – H) MM 5850 x 1270 x 2180
Machine Weight (w/o oil) KG. 5000

185 Ton

Neo Smart 185 Ton
Clamping Unit
Clamp Forge Ton 185
Clamp Stroke MM 500
Maximum Daylight MM 1000
Min. Mould Height MM 210
Max. Mould Height MM 500
Platen Size HxV MM 750
Dist. Bet. Tie Bar HxV MM 500
Ejector Stroke MM 110
Ejector Forge Ton 3.5
Injection Unit
Screw Dia MM 50 55 60
L/D Ratio 21.4 19.5 17.5
Screw Stroke MM 220 220 220
Inj. Capacity (GPPS) GMS 365 440 525
Injection Pressure Max. BAR 1524 1260 1058
Theoretical Displacement CC 412 498 593
Power Unit
Induction Motor KW/HP 15/20
Servo Drive KW 18.8
Total Heat Capacity KW 10.5
Connected Load KW 29.5
General Data
Total Oil Capacity Liter 370
Machine Dimension (L – W – H) MM 6600 x 1360 x 2280
Machine Weight (w/o oil) KG. 5900

Design Advantages & Features

Features

  • Save the Power Consumption up to 30 to 80%
  • Rigid 5 Point Toggle Mechanism
  • Micro Processor Controller
  • Short Cycle time.
  • High Precision Moulding.
  • Five Stage Injection Pressure / Speed System.
  • Hydraulic Electrical & Mechanical Safety.
  • Radial Piston Hydro Motor.
  • Automatic Mould Height Adjustment.
  • Back Pressure Control Through PLC.
  • Auto Lubrication System.
  • Core Pulling.
  • Even Eject Force.
  • Large Tie Bar Distance & Platen Area.
  • User-Friendly Control Cause Easier to Operate.
  • Lower Noise Generation.

Clamping Unit

  • Heavy-duty 5-point double toggle mechanism with large mould opening stroke.
  • High wear resistance &high strength gear nut (tie bar nut) gives rigid &positive clamping force.
  • High stiffness platen design with large mould mounting area.
  • Five stage mould close I open speed & pressure.
  • Computer-aided design toggle mechanism gives optimal mould closing and opening speed profits.
  • Multi stage digital speed and pressure setting to operate the mould.
  • Linear transducer for accurate clamp position.
  • Mould protection with repeat again option.
  • Hard-chrome plated high-tensile steel e-bars with stress-relieving design.
  • Auto-mould height adjustment with hydraulic motor.
  • Hydraulic ejector with multiple selections.
  • Auto-lubrication based on shot adjustment.
  • Linear transducer on the ejector cylinder.
  • Platen casing design with finite element analysis for maximum rigidity.
  • Hydraulic &electrical safety interlocks during moving platen movements for moulds &operator safety.
  • Mould platen with t-slots (135 Tons &above).
  • All casing passed through strict ultrasonic test and tensile testing process.
  • Separate pressure &speed setting for mould set-up.
  • High wear-resistant skate-pad for heavy mold loading.
  • Core pulling system.

Hydraulic System

  • Energy efficient variable displacement pump and servo control system.
  • Direct reading hydraulic pressure.
  • Compact, easily accessible injection and clamping valves to minimize the heat generation.
  • Contamination-free oil tank with feeler cum-breather.
  • Provides high safety as the main motor shuts down on the opening rear gate.
  • Hydraulic directional valve on/off indicator connector.

Safety Features

  • Electric Safety on both front & rear door.
  • Magnetic grills in the hopper.
  • Provision for M.C.C.B.
  • Overload circuit breaker.
  • Under voltage-over voltage protection.
  • Reverse-phase, single-phase protection.

Injection Unit

  • Gas nitride hardened screw and barrel, for wear resistance and long life.
  • Screw for homogenous plasticizing with modern design.
  • Screw back pressure with pressure gauge provision.
  • High torque hydraulic motor for better plasticization.
  • 5-stage injection speed pressure & position control.
  • 3-stage injection holding speed pressure & position control.
  • Hopper sliding arrangement for material removal.
  • Intrusion moulding program.
  • Selection of injection time & position both.
  • Pre-suck back function and after plasticizing suck back.
  • Heater failure &thermocouple failure detector.
  • High/low-temperature alarm. (suitable low-high limit)
  • Linear potentiometer for injection / plasticizing.
  • Auto purging facility.
  • Ceramic bands heaters for instant healing.
  • Barrel heater safety cover.

Control System

  • Energy meter.
  • Multi password facility for operators.
  • M.C.C.B. Operang Mechanism.
  • SMPS – Switched Mode Power Supply gives linear power supply.
  • Star delta motor starter.
  • M.C.B. for each heating zone.
  • PID temp controller for accurate control.
  • Dedicated microprocessor control system with led input/ output indicator for simplified checking
  • MPCB for motor protection.
  • Pressure & flow for each function control by Microprocessor.
  • Linear scale for injection, clamping & ejector cylinder.
  • Alarm history page.
  • Production/hour in the vertical bar for the year.
  • Easy export/ import of mould & machine data.
  • Hourly energy consumption static page (Product cost calculator)

Applications

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