NEO Prime Series

Technical Specification

Model 90 Ton
International Size 900-280 900-280 900-420 900-420
Clamping Unit Unit
Clamp Forge Ton 90 90 90 90
Clamp Stroke MM 340 340 340 340
Min. Mould Height MM 150 150 150 150
Max. Mould Height MM 400 400 400 400
Max. Daylight MM 740 740 740 740
Dist.Bet.Tiebar MM 370×370 370×370 370×370 370×370
Platen Size MM 555×555 555×555 555×555 555×555
Ejector Stroke MM 85 85 85 85
Ejector Forge Ton 4.9 4.9 4.9 4.9
Injection Unit
Screw Size MM 30 35 40 30 35 40 35 40 45 35 40 45
L/D Ratio 26.6 22.8 20 26.6 22.8 20 25.7 22.5 20 25.7 22.5 20
Screw Stroke MM 150 150 150 150 150 150 175 175 175 175 175 175
Inj. Capacity (GPPS) GMS 100 137 178 100 137 178 160 209 264 160 209 264
Inj. Pressure Max. BAR 2666 1960 1500 2666 1960 1500 2509 1919 1517 2509 1919 1517
Theoretical Displacement CC 106 144 188 106 144 188 168 219 278 168 219 278
Inj. Rate CC/Sec 64 87 113 100 136 177 67 88 112 105 138 175
Heating Capacity KW 6.5 6.5 6.5 6.5 6.5 6.5 8.5 8.5 8.5 8.5 8.5 8.5
No. of Heating Zone (Barrel + Nozzle) 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1
Nozzle Contact Force Ton 3 3 3 3 3 3 3 3 3 3 3 3
General Data
Motor Power/Servo Motor KW 9.3/11.6 14.9/20.4 9.3/11.6 14.9/20.4
Total Connected Load KW 15.8 21.4 17.8 23.4
Total Oil Capacity Liter 250 250 250 250
Machine Dimension (L – W – H) MM 4600 x 1350 x 2000 4600 x 1350 x 2000 4600 x 1350 x 2000 4600 x 1350 x 2000
Machine Weight KGS 3100 3100 3150 3150
Model 110 Ton
International Size 1100-280 1100-280 1100-420 1100-420 1100-635
Clamping Unit Unit
Clamp Forge Ton 110 110 110 110 110
Clamp Stroke MM 380 380 380 380 380
Min. Mould Height MM 150 150 150 150 150
Max. Mould Height MM 450 450 450 450 450
Max. Daylight MM 830 830 830 830 830
Dist.Bet.Tie Bar MM 410×410 410×410 410×410 410×410 410×410
Platen Size MM 605×605 605×605 605×605 605×605 605×605
Ejector Stroke MM 100 100 100 100 100
Ejector Forge Ton 4.9 4.9 4.9 4.9 4.9
Injection Unit
Screw Size MM 30 35 40 30 35 40 35 40 45 35 40 45 40 45 50
L/D Ratio 26.6 22.8 20 26.6 22.8 20 25.7 22.5 20 25.7 22.5 20 25 22.2 20
Screw Stroke MM 150 150 150 150 150 150 175 175 175 175 175 175 210 210 210
Inj. Capacity (GPPS) GMS 100 137 178 100 137 178 160 209 264 160 209 264 251 317 392
Inj. Pressure Max. BAR 2666 1960 1500 2666 1960 1500 2509 1919 1517 2509 1919 1517 2405 1900 1539
Theoretical Displacement CC 106 144 188 106 144 188 168 219 278 168 219 278 263 333 412
Inj. Rate CC/Sec 64 87 113 100 136 177 67 88 112 105 138 175 111 140 173
Heating Capacity KW 6.5 6.5 6.5 6.5 6.5 6.5 8.5 8.5 8.5 8.5 8.5 8.5 10.5 10.5 10.5
No. of Heating Zone (Barrel + Nozzle) 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1
Nozzle Contact Force Ton 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
General Data
Motor Power KW 9.3/11.6 14.9/20.4 9.3/11.6 14.9/20.4 14.9/20.4
Total Connected Load KW 15.8 21.4 17.8 23.4 25.4
Total Oil Capacity Liter 300 300 300 300 300
Machine Dimension (L – W – H) MM 4800 x 1400 x 2050 4800 x 1400 x 2050 4800 x 1400 x 2050 4800 x 1400 x 2050 4800 x 1400 x 2050
Machine Weight KGS 3950 3950 4000 4000 4100
Model 140 Ton
International Size 1400-420 1400-420 1400-635 1400-635 1400-905
Clamping Unit Unit
Clamp Forge Ton 140 140 140 140 140
Clamp Stroke MM 420 420 420 420 420
Min. Mould Height MM 200 200 200 200 200
Max. Mould Height MM 500 500 500 500 500
Max. Daylight MM 920 920 920 920 920
Dist.Bet.Tiebar MM 450×450 450×450 450×450 450×450 450×450
Platen Size MM 665×665 665×665 665×665 665×665 665×665
Ejector Stroke MM 120 120 120 120 120
Ejector Forge Ton 4.9 4.9 4.9 4.9 4.9
Injection Unit
Screw Size MM 35 40 45 35 40 45 40 45 50 40 45 50 45 50 55
L/D Ratio 25.7 22.5 20 25.7 22.5 20 25 22.5 20 25 22.2 20 26.7 24 20
Screw Stroke MM 175 175 175 175 175 175 210 210 210 210 210 210 245 245 245
Inj. Capacity (GPPS) GMS 160 209 264 160 209 264 251 317 392 251 317 392 370 457 658
Inj. Pressure Max. BAR 2509 1919 1517 2509 1919 1517 2405 1900 1539 2405 1900 1539 2323 1882 1316
Theoretical Displacement CC 168 219 278 168 219 278 263 333 412 263 333 412 389 480 692
Inj. Rate CC/Sec 67 88 112 105 138 175 111 140 173 155 197 243 114 140 202
Heating Capacity KW 8.5 8.5 8.5 8.5 8.5 8.5 10.5 10.5 10.5 10.5 10.5 10.5 13.5 13.5 13.5
No. of Heating Zone (Barrel + Nozzle) 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1
Nozzle Contact Force Ton 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
General Data
Motor Power KW 9.3/11.6 14.9/20.4 14.9/20.4 22.3/28.7 14.9/20.4
Total Connected Load KW 17.8 23.4 25.4 32.8 28.4
Total Oil Capacity Liter 350 350 350 350 350
Machine Dimension (L – W – H) MM 5000 x 1450 x 2100 5000 x 1450 x 2100 5000 x 1450 x 2100 5000 x 1450 x 2100 5000 x 1450 x 2100
Machine Weight KGS 4750 4750 4850 4850 5000
Model 170 Ton
International Size 1700-635 1700-635 1700-905 1700-905 1700-1520
Clamping Unit Unit
Clamp Forge Ton 170 170 170 170 170
Clamp Stroke MM 460 460 460 460 460
Min. Mould Height MM 220 220 220 220 220
Max. Mould Height MM 550 550 550 550 550
Max. Daylight MM 1010 1010 1010 1010 1010
Dist.Bet.Tiebar MM 490×490 490×490 490×490 490×490 490×490
Platen Size MM 725×725 725×725 725×725 725×725 725×725
Ejector Stroke MM 130 130 130 130 130
Ejector Forge Ton 6.1 6.1 6.1 6.1 6.1
Injection Unit
Screw Size MM 40 45 50 40 45 50 45 50 60 45 50 60 50 60 70
L/D Ratio 25 22.2 20 25 22.2 20 26.7 24 20 26.7 24 20 28 23.3 20
Screw Stroke MM 210 210 210 210 210 245 245 245 245 245 245 245 280 280 280
Inj. Capacity (GPPS) GMS 251 317 392 251 317 392 370 457 658 370 457 658 522 752 1023
Inj. Pressure Max. BAR 2405 1900 1539 2405 1900 1539 2323 1882 1316 2323 1882 1316 2813 1953 1435
Theoretical Displacement CC 263 333 412 263 333 412 389 480 692 389 480 692 549 791 1077
Inj. Rate CC/Sec 111 140 173 155 197 243 114 140 202 159 197 284 132 191 260
Heating Capacity KW 10.5 10.5 10.5 10.5 10.5 10.5 13.5 13.5 13.5 13.5 13.5 13.5 21 21 21
No. of Heating Zone (Barrel + Nozzle) 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 5+1 5+1 5+1
Nozzle Contact Force Ton 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
General Data
Motor Power KW 14.9/20.4 22.3/28.7 14.9/20.4 22.3/28.7 22.3/28.7
Total Connected Load KW 25.4 32.8 28.4 35.8 43.3
Total Oil Capacity Liter 400 400 400 400 400
Machine Dimension (L – W – H) MM 5300 x 1525 x 2150 5300 x 1525 x 2150 5300 x 1525 x 2150 5300 x 1525 x 2150 5300 x 1525 x 2150
Machine Weight KGS 5650 5650 5800 5800 5950
Model 200 Ton
International Size 2000-905 2000-905 2000-1520 2000-1520 2000-2350
Clamping Unit Unit
Clamp Forge Ton 200 200 200 200 200
Clamp Stroke MM 510 510 510 510 510
Min. Mould Height MM 225 225 225 225 225
Max. Mould Height MM 600 600 600 600 600
Max. Daylight MM 1110 1110 1110 1110 1110
Dist.Bet.Tiebar MM 540×540 540×540 540×540 540×540 540×540
Platen Size MM 790×790 790×790 790×790 790×790 790×790
Ejector Stroke MM 150 150 150 150 150
Ejector Forge Ton 6.1 6.1 6.1 6.1 6.1
Injection Unit
Screw Size MM 45 50 60 45 50 60 50 60 70 50 60 70 60 70 80
L/D Ratio 26.7 24 20 26.7 24 20 28 23.3 20 28 23.3 20 26.6 22.8 20
Screw Stroke MM 245 245 245 245 245 245 280 280 280 280 280 280 315 315 315
Inj. Capacity (GPPS) GMS 370 457 658 370 457 658 522 752 1023 522 752 1023 846 1151 1503
Inj. Pressure Max. BAR 2323 1882 1316 2323 1882 1316 2813 1953 1435 2813 1953 1435 2640 1940 1485
Theoretical Displacement CC 389 480 692 389 480 692 549 791 1077 549 791 1077 890 1211 1582
Inj. Rate CC/Sec 114 140 202 159 197 284 132 191 260 170 245 334 181 247 323
Heating Capacity KW 13.5 13.5 13.5 13.5 13.5 13.5 21 21 21 21 21 21 24 24 24
No. of Heating Zone (Barrel + Nozzle) 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 5+1 5+1 5+1
Nozzle Contact Force Ton 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
General Data
Motor Power KW 14.9/20.4 22.3/28.7 22.3/28.7 29.8/36.7 29.8/36.7
Total Connected Load KW 28.4 35.8 43.3 50.8 53.8
Total Oil Capacity Liter 500 500 500 500 500
Machine Dimension (L – W – H) MM 5900 x 1575 x 2350 5900 x 1575 x 2350 5900 x 1575 x 2350 5900 x 1575 x 2350 5900 x 1575 x 2350
Machine Weight KGS 6500 6500 6650 6650 6850

Technical Specification

90 Ton

Model 90 Ton
International Size 900-280 900-280 900-420 900-420
Clamping Unit Unit
Clamp Forge Ton 90 90 90 90
Clamp Stroke MM 340 340 340 340
Min. Mould Height MM 150 150 150 150
Max. Mould Height MM 400 400 400 400
Max. Daylight MM 740 740 740 740
Dist.Bet.Tiebar MM 370×370 370×370 370×370 370×370
Platen Size MM 555×555 555×555 555×555 555×555
Ejector Stroke MM 85 85 85 85
Ejector Forge Ton 4.9 4.9 4.9 4.9
Injection Unit
Screw Size MM 30 35 40 30 35 40 35 40 45 35 40 45
L/D Ratio 26.6 22.8 20 26.6 22.8 20 25.7 22.5 20 25.7 22.5 20
Screw Stroke MM 150 150 150 150 150 150 175 175 175 175 175 175
Inj. Capacity (GPPS) GMS 100 137 178 100 137 178 160 209 264 160 209 264
Inj. Pressure Max. BAR 2666 1960 1500 2666 1960 1500 2509 1919 1517 2509 1919 1517
Theoretical Displacement CC 106 144 188 106 144 188 168 219 278 168 219 278
Inj. Rate CC/Sec 64 87 113 100 136 177 67 88 112 105 138 175
Heating Capacity KW 6.5 6.5 6.5 6.5 6.5 6.5 8.5 8.5 8.5 8.5 8.5 8.5
No. of Heating Zone (Barrel + Nozzle) 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1
Nozzle Contact Force Ton 3 3 3 3 3 3 3 3 3 3 3 3
General Data
Motor Power/Servo Motor KW 9.3/11.6 14.9/20.4 9.3/11.6 14.9/20.4
Total Connected Load KW 15.8 21.4 17.8 23.4
Total Oil Capacity Liter 250 250 250 250
Machine Dimension (L – W – H) MM 4600 x 1350 x 2000 4600 x 1350 x 2000 4600 x 1350 x 2000 4600 x 1350 x 2000
Machine Weight KGS 3100 3100 3150 3150

110 Ton

Model 110 Ton
International Size 1100-280 1100-280 1100-420 1100-420 1100-635
Clamping Unit Unit
Clamp Forge Ton 110 110 110 110 110
Clamp Stroke MM 380 380 380 380 380
Min. Mould Height MM 150 150 150 150 150
Max. Mould Height MM 450 450 450 450 450
Max. Daylight MM 830 830 830 830 830
Dist.Bet.Tie Bar MM 410×410 410×410 410×410 410×410 410×410
Platen Size MM 605×605 605×605 605×605 605×605 605×605
Ejector Stroke MM 100 100 100 100 100
Ejector Forge Ton 4.9 4.9 4.9 4.9 4.9
Injection Unit
Screw Size MM 30 35 40 30 35 40 35 40 45 35 40 45 40 45 50
L/D Ratio 26.6 22.8 20 26.6 22.8 20 25.7 22.5 20 25.7 22.5 20 25 22.2 20
Screw Stroke MM 150 150 150 150 150 150 175 175 175 175 175 175 210 210 210
Inj. Capacity (GPPS) GMS 100 137 178 100 137 178 160 209 264 160 209 264 251 317 392
Inj. Pressure Max. BAR 2666 1960 1500 2666 1960 1500 2509 1919 1517 2509 1919 1517 2405 1900 1539
Theoretical Displacement CC 106 144 188 106 144 188 168 219 278 168 219 278 263 333 412
Inj. Rate CC/Sec 64 87 113 100 136 177 67 88 112 105 138 175 111 140 173
Heating Capacity KW 6.5 6.5 6.5 6.5 6.5 6.5 8.5 8.5 8.5 8.5 8.5 8.5 10.5 10.5 10.5
No. of Heating Zone (Barrel + Nozzle) 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1
Nozzle Contact Force Ton 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
General Data
Motor Power KW 9.3/11.6 14.9/20.4 9.3/11.6 14.9/20.4 14.9/20.4
Total Connected Load KW 15.8 21.4 17.8 23.4 25.4
Total Oil Capacity Liter 300 300 300 300 300
Machine Dimension (L – W – H) MM 4800 x 1400 x 2050 4800 x 1400 x 2050 4800 x 1400 x 2050 4800 x 1400 x 2050 4800 x 1400 x 2050
Machine Weight KGS 3950 3950 4000 4000 4100

140 Ton

Model 140 Ton
International Size 1400-420 1400-420 1400-635 1400-635 1400-905
Clamping Unit Unit
Clamp Forge Ton 140 140 140 140 140
Clamp Stroke MM 420 420 420 420 420
Min. Mould Height MM 200 200 200 200 200
Max. Mould Height MM 500 500 500 500 500
Max. Daylight MM 920 920 920 920 920
Dist.Bet.Tiebar MM 450×450 450×450 450×450 450×450 450×450
Platen Size MM 665×665 665×665 665×665 665×665 665×665
Ejector Stroke MM 120 120 120 120 120
Ejector Forge Ton 4.9 4.9 4.9 4.9 4.9
Injection Unit
Screw Size MM 35 40 45 35 40 45 40 45 50 40 45 50 45 50 55
L/D Ratio 25.7 22.5 20 25.7 22.5 20 25 22.5 20 25 22.2 20 26.7 24 20
Screw Stroke MM 175 175 175 175 175 175 210 210 210 210 210 210 245 245 245
Inj. Capacity (GPPS) GMS 160 209 264 160 209 264 251 317 392 251 317 392 370 457 658
Inj. Pressure Max. BAR 2509 1919 1517 2509 1919 1517 2405 1900 1539 2405 1900 1539 2323 1882 1316
Theoretical Displacement CC 168 219 278 168 219 278 263 333 412 263 333 412 389 480 692
Inj. Rate CC/Sec 67 88 112 105 138 175 111 140 173 155 197 243 114 140 202
Heating Capacity KW 8.5 8.5 8.5 8.5 8.5 8.5 10.5 10.5 10.5 10.5 10.5 10.5 13.5 13.5 13.5
No. of Heating Zone (Barrel + Nozzle) 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1
Nozzle Contact Force Ton 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
General Data
Motor Power KW 9.3/11.6 14.9/20.4 14.9/20.4 22.3/28.7 14.9/20.4
Total Connected Load KW 17.8 23.4 25.4 32.8 28.4
Total Oil Capacity Liter 350 350 350 350 350
Machine Dimension (L – W – H) MM 5000 x 1450 x 2100 5000 x 1450 x 2100 5000 x 1450 x 2100 5000 x 1450 x 2100 5000 x 1450 x 2100
Machine Weight KGS 4750 4750 4850 4850 5000

170 Ton

Model 170 Ton
International Size 1700-635 1700-635 1700-905 1700-905 1700-1520
Clamping Unit Unit
Clamp Forge Ton 170 170 170 170 170
Clamp Stroke MM 460 460 460 460 460
Min. Mould Height MM 220 220 220 220 220
Max. Mould Height MM 550 550 550 550 550
Max. Daylight MM 1010 1010 1010 1010 1010
Dist.Bet.Tiebar MM 490×490 490×490 490×490 490×490 490×490
Platen Size MM 725×725 725×725 725×725 725×725 725×725
Ejector Stroke MM 130 130 130 130 130
Ejector Forge Ton 6.1 6.1 6.1 6.1 6.1
Injection Unit
Screw Size MM 40 45 50 40 45 50 45 50 60 45 50 60 50 60 70
L/D Ratio 25 22.2 20 25 22.2 20 26.7 24 20 26.7 24 20 28 23.3 20
Screw Stroke MM 210 210 210 210 210 245 245 245 245 245 245 245 280 280 280
Inj. Capacity (GPPS) GMS 251 317 392 251 317 392 370 457 658 370 457 658 522 752 1023
Inj. Pressure Max. BAR 2405 1900 1539 2405 1900 1539 2323 1882 1316 2323 1882 1316 2813 1953 1435
Theoretical Displacement CC 263 333 412 263 333 412 389 480 692 389 480 692 549 791 1077
Inj. Rate CC/Sec 111 140 173 155 197 243 114 140 202 159 197 284 132 191 260
Heating Capacity KW 10.5 10.5 10.5 10.5 10.5 10.5 13.5 13.5 13.5 13.5 13.5 13.5 21 21 21
No. of Heating Zone (Barrel + Nozzle) 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 5+1 5+1 5+1
Nozzle Contact Force Ton 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
General Data
Motor Power KW 14.9/20.4 22.3/28.7 14.9/20.4 22.3/28.7 22.3/28.7
Total Connected Load KW 25.4 32.8 28.4 35.8 43.3
Total Oil Capacity Liter 400 400 400 400 400
Machine Dimension (L – W – H) MM 5300 x 1525 x 2150 5300 x 1525 x 2150 5300 x 1525 x 2150 5300 x 1525 x 2150 5300 x 1525 x 2150
Machine Weight KGS 5650 5650 5800 5800 5950

200 Ton

Model 200 Ton
International Size 2000-905 2000-905 2000-1520 2000-1520 2000-2350
Clamping Unit Unit
Clamp Forge Ton 200 200 200 200 200
Clamp Stroke MM 510 510 510 510 510
Min. Mould Height MM 225 225 225 225 225
Max. Mould Height MM 600 600 600 600 600
Max. Daylight MM 1110 1110 1110 1110 1110
Dist.Bet.Tiebar MM 540×540 540×540 540×540 540×540 540×540
Platen Size MM 790×790 790×790 790×790 790×790 790×790
Ejector Stroke MM 150 150 150 150 150
Ejector Forge Ton 6.1 6.1 6.1 6.1 6.1
Injection Unit
Screw Size MM 45 50 60 45 50 60 50 60 70 50 60 70 60 70 80
L/D Ratio 26.7 24 20 26.7 24 20 28 23.3 20 28 23.3 20 26.6 22.8 20
Screw Stroke MM 245 245 245 245 245 245 280 280 280 280 280 280 315 315 315
Inj. Capacity (GPPS) GMS 370 457 658 370 457 658 522 752 1023 522 752 1023 846 1151 1503
Inj. Pressure Max. BAR 2323 1882 1316 2323 1882 1316 2813 1953 1435 2813 1953 1435 2640 1940 1485
Theoretical Displacement CC 389 480 692 389 480 692 549 791 1077 549 791 1077 890 1211 1582
Inj. Rate CC/Sec 114 140 202 159 197 284 132 191 260 170 245 334 181 247 323
Heating Capacity KW 13.5 13.5 13.5 13.5 13.5 13.5 21 21 21 21 21 21 24 24 24
No. of Heating Zone (Barrel + Nozzle) 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 5+1 5+1 5+1
Nozzle Contact Force Ton 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
General Data
Motor Power KW 14.9/20.4 22.3/28.7 22.3/28.7 29.8/36.7 29.8/36.7
Total Connected Load KW 28.4 35.8 43.3 50.8 53.8
Total Oil Capacity Liter 500 500 500 500 500
Machine Dimension (L – W – H) MM 5900 x 1575 x 2350 5900 x 1575 x 2350 5900 x 1575 x 2350 5900 x 1575 x 2350 5900 x 1575 x 2350
Machine Weight KGS 6500 6500 6650 6650 6850

Design Advantages & Features

Features

  • Air Ejection.
  • Double hydrollic core pull.
  • Part drop detect for single cavity.
  • Water manifolds.
  • Robot interface.
  • T – slot platens(90/110 ton).
  • Interface for Gas Assisted Injection.
  • System Pressure Display on Screen.
  • Nozzle contact force by pressure switch.
  • Infrared Heaters.
  • Mould clamps and fasteners.
  • Extended Nozzle with heater.
  • Injection Unit with LM guide ways.

Clamping Unit

  • Heavy duty 5-point double toggle mechanism.
  • High wear resistance & strength gear nut (tie bar nut) gives rigid & positive clamping force.
  • Self lubricating toggle bush.
  • Wiper seal on both sides of the moving plate on the tie-bar.
  • High stiffness platen design with large mould mounting area.
  • Five stages mould close-open speed & pressure.
  • Multi stage digital speed and pressure setting to operate the mould.
  • Linear transducer for accurate clamp position.
  • Hard chrome planted high-tensile steel tie – bars with stress relieve design.
  • Auto mould height adjustment with hydraulic motor.
  • Hydraulic ejector with multiple selections.
  • Auto — lubrication based on shot adjustment.
  • Linear transducer on ejector cylinder.
  • Platen casting design with finite element analysis for maximum rigidity.
  • Mould platen with t – slots (140 tons & above).
  • All casting passed through a strict ultrasonic test and tensile testing process.
  • Separate pressure & speed setting for mould set-up.
  • Core pulling system.
  • Stage wise actual time display.
  • Insert molding program.
  • Automatic grease lubrication.
  • Anti vibration pad.
  • Locating ring on stationary platen.
  • Frame with catch tray and guide channels for lubrication oil collection.
  • Tapped holes for take — out robot.
  • Multi – point ejector system.

Hydraulic System

  • Energy efficient variable displacement pump and servo control system.
  • Direct reading hydraulic pressure.
  • Compact, easily accessible injection and clamping valves to minimize the heat generation.
  • Contamination free oil tank with feeler cum – breather.
  • Provides high safety main motor shuts down on opening the rear gate.
  • Hydraulic directional valve on/off indicator connector.
  • Oil temperature limits alarm.
  • Audible alarm for filter Clogging.
  • ED seal fitting.

Safety Features

  • Electrical safety on both front & rear door.
  • Magnetic grills in a hopper.
  • Provision for M.C.C.B.
  • Overload circuit breaker.
  • Under voltage – over voltage protection.
  • Reverse phase,single phase protection.
  • Min.- max. mould height safety.
  • Lubrication point blockage alarm.
  • Nozzle contact safety.

Injection Unit

  • Bimetallic/screw for wear resistance and long life.
  • Screw for homogenous elasticizing with modern design.
  • Screw back pressure with pressure gauge provision.
  • High torque hydraulic motor for better plastification.
  • 5-stage injection speed pressure & position control.
  • 3-stage injection holding speed pressure & position control.
  • Hopper sliding arrangement for material removal.
  • Intrusion moulding program.
  • Selection of injection time & position both.
  • Pre – suck back function and after plasticizing suck back.
  • High/low temperature alarm. (Suitable low – high limit).
  • Linear potentiometer for injection / plasticizing.
  • Auto purging facility.
  • Ceramic band heaters for instant heating.
  • Barrel heater safety cover.
  • Twin cylinder balanced injection system.
  • Twin cylinder injection twin unit control. Keep nozzle centering precise thus contributing to the longer life of mould.
  • High torque hydro motor for better plastification.
  • Screw speed indication on MMI.
  • Short circuit proof SSR control circuit for heater bands.

Control System

  • Energy meter.
  • Multi password facility for operators.
  • M.C.C.B. operating mechanism.
  • SMPS – switched mode power supply gives linear power supply.
  • Star delta motor starter.
  • M.C.B. for each heating zone.
  • PID temprature controller for accurate control.
  • Dedicated microprocessor control system with led input/output indicator for simplified checking.
  • MPCB for motor protection.
  • Pressure & flow for each function controlled by the microprocessor.
  • Linear scale for injection, clamping & ejector cylinder.
  • Alarm history page.
  • Production / hour in vertical – bar for a year.
  • Easy export/ import of mould & machine data. (Product cast calculator).
  • 100 mould data storage.
  • Individual keys for manual function with process mode.
  • Printer interface with USB port. Cabinet ventilation & fan cooling.

Applications

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