NEO Prime PVC Series

Technical Specification

International Size 1100-4200
Clamping Unit
Clamp Forge Ton 110
Clamp Stroke MM 380
Min. Mould Height MM 150
Max. Mould Height MM 450
Maximum Daylight MM 830
Dist. Bet. TieBar MM 410 x 410
Platen Size MM 605 x 605
Ejector Stroke MM 100
Ejector Forge Ton 4.9
Injection Unit
Screw Size MM 45
L/D Ratio 20
Screw Stroke MM 175
Inj. Capacity (RPVC/CPVC-UPVC) GMS 334/361
Injection Pressure Max. BAR 1517
Theoretical Displacement CC 278
Inj. Rate CC/SEC 175
Heating Capacity KW 8.5
No. Of Heating Zone (Barrel + Nozzel) 4 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 14.9/20.4
Total Connected Load KW 23.4
Total Oil Capacity Liter 300
Machine Dimension (L X W X H) MM 4800 x 1400 x 2050
Machine Weight KGS 4000
International Size 1400-635
Clamping Unit
Clamp Forge Ton 140
Clamp Stroke MM 420
Min. Mould Height MM 200
Max. Mould Height MM 500
Maximum Daylight MM 920
Dist. Bet. TieBar MM 450 x 450
Platen Size MM 665 x 665
Ejector Stroke MM 120
Ejector Forge Ton 4.9
Injection Unit
Screw Size MM 50
L/D Ratio 20
Screw Stroke MM 210
Inj. Capacity (RPVC/CPVC-UPVC) GMS 494/536
Injection Pressure Max. BAR 1539
Theoretical Displacement CC 412
Inj. Rate CC/SEC 243
Heating Capacity KW 10.5
No. Of Heating Zone (Barrel + Nozzel) 4 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 22.3/28.7
Total Connected Load KW 32.8
Total Oil Capacity Liter 350
Machine Dimension (L X W X H) MM 5000 x 1450 x 2100
Machine Weight KGS 4850
International Size 1700-905
Clamping Unit
Clamp Forge Ton 170
Clamp Stroke MM 460
Min. Mould Height MM 220
Max. Mould Height MM 550
Maximum Daylight MM 1010
Dist. Bet. TieBar MM 490 x 490
Platen Size MM 725 x 725
Ejector Stroke MM 130
Ejector Forge Ton 6.1
Injection Unit
Screw Size MM 60
L/D Ratio 20
Screw Stroke MM 245
Inj. Capacity (RPVC/CPVC-UPVC) GMS 830/900
Injection Pressure Max. BAR 1316
Theoretical Displacement CC 692
Inj. Rate CC/SEC 284
Heating Capacity KW 13.5
No. Of Heating Zone (Barrel + Nozzel) 4 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 22.3/28.7
Total Connected Load KW 35.8
Total Oil Capacity Liter 400
Machine Dimension (L X W X H) MM 5300 x 1525 x 2150
Machine Weight KGS 5800
International Size 2000-1520
Clamping Unit
Clamp Forge Ton 200
Clamp Stroke MM 510
Min. Mould Height MM 225
Max. Mould Height MM 600
Maximum Daylight MM 1110
Dist. Bet. TieBar MM 540 x 540
Platen Size MM 790 x 790
Ejector Stroke MM 150
Ejector Forge Ton 6.1
Injection Unit
Screw Size MM 70
L/D Ratio 20
Screw Stroke MM 280
Inj. Capacity (RPVC/CPVC-UPVC) GMS 1293/1400
Injection Pressure Max. BAR 1435
Theoretical Displacement CC 1077
Inj. Rate CC/SEC 334
Heating Capacity KW 21
No. Of Heating Zone (Barrel + Nozzel) 5 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 29.8/36.7
Total Connected Load KW 50.8
Total Oil Capacity Liter 500
Machine Dimension (L X W X H) MM 5900 x 1575 x 2350
Machine Weight KGS 6650

Technical Specification

110 Ton

International Size 1100-4200
Clamping Unit
Clamp Forge Ton 110
Clamp Stroke MM 380
Min. Mould Height MM 150
Max. Mould Height MM 450
Maximum Daylight MM 830
Dist. Bet. TieBar MM 410 x 410
Platen Size MM 605 x 605
Ejector Stroke MM 100
Ejector Forge Ton 4.9
Injection Unit
Screw Size MM 45
L/D Ratio 20
Screw Stroke MM 175
Inj. Capacity (RPVC/CPVC-UPVC) GMS 334/361
Injection Pressure Max. BAR 1517
Theoretical Displacement CC 278
Inj. Rate CC/SEC 175
Heating Capacity KW 8.5
No. Of Heating Zone (Barrel + Nozzel) 4 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 14.9/20.4
Total Connected Load KW 23.4
Total Oil Capacity Liter 300
Machine Dimension (L X W X H) MM 4800 x 1400 x 2050
Machine Weight KGS 4000

140 Ton

International Size 1400-635
Clamping Unit
Clamp Forge Ton 140
Clamp Stroke MM 420
Min. Mould Height MM 200
Max. Mould Height MM 500
Maximum Daylight MM 920
Dist. Bet. TieBar MM 450 x 450
Platen Size MM 665 x 665
Ejector Stroke MM 120
Ejector Forge Ton 4.9
Injection Unit
Screw Size MM 50
L/D Ratio 20
Screw Stroke MM 210
Inj. Capacity (RPVC/CPVC-UPVC) GMS 494/536
Injection Pressure Max. BAR 1539
Theoretical Displacement CC 412
Inj. Rate CC/SEC 243
Heating Capacity KW 10.5
No. Of Heating Zone (Barrel + Nozzel) 4 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 22.3/28.7
Total Connected Load KW 32.8
Total Oil Capacity Liter 350
Machine Dimension (L X W X H) MM 5000 x 1450 x 2100
Machine Weight KGS 4850

170 Ton

International Size 1700-905
Clamping Unit
Clamp Forge Ton 170
Clamp Stroke MM 460
Min. Mould Height MM 220
Max. Mould Height MM 550
Maximum Daylight MM 1010
Dist. Bet. TieBar MM 490 x 490
Platen Size MM 725 x 725
Ejector Stroke MM 130
Ejector Forge Ton 6.1
Injection Unit
Screw Size MM 60
L/D Ratio 20
Screw Stroke MM 245
Inj. Capacity (RPVC/CPVC-UPVC) GMS 830/900
Injection Pressure Max. BAR 1316
Theoretical Displacement CC 692
Inj. Rate CC/SEC 284
Heating Capacity KW 13.5
No. Of Heating Zone (Barrel + Nozzel) 4 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 22.3/28.7
Total Connected Load KW 35.8
Total Oil Capacity Liter 400
Machine Dimension (L X W X H) MM 5300 x 1525 x 2150
Machine Weight KGS 5800

200 Ton

International Size 2000-1520
Clamping Unit
Clamp Forge Ton 200
Clamp Stroke MM 510
Min. Mould Height MM 225
Max. Mould Height MM 600
Maximum Daylight MM 1110
Dist. Bet. TieBar MM 540 x 540
Platen Size MM 790 x 790
Ejector Stroke MM 150
Ejector Forge Ton 6.1
Injection Unit
Screw Size MM 70
L/D Ratio 20
Screw Stroke MM 280
Inj. Capacity (RPVC/CPVC-UPVC) GMS 1293/1400
Injection Pressure Max. BAR 1435
Theoretical Displacement CC 1077
Inj. Rate CC/SEC 334
Heating Capacity KW 21
No. Of Heating Zone (Barrel + Nozzel) 5 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 29.8/36.7
Total Connected Load KW 50.8
Total Oil Capacity Liter 500
Machine Dimension (L X W X H) MM 5900 x 1575 x 2350
Machine Weight KGS 6650

Design Advantages & Features

Features

  • Air Ejection.
  • Double hydrollic core pull.
  • Part drop detect for single cavity.
  • Water manifolds.
  • Robot interface.
  • T – slot platens(90/110 ton).
  • Interface for Gas Assisted Injection.
  • System Pressure Display on Screen.
  • Nozzle contact force by pressure switch.
  • Infrared Heaters.
  • Mould clamps and fasteners.
  • Extended Nozzle with heater.
  • Injection Unit with LM guide ways.

Clamping Unit

  • Heavy duty 5-point double toggle mechanism.
  • High wear resistance & strength gear nut (tie bar nut) gives rigid & positive clamping force.
  • Self lubricating toggle bush.
  • Wiper seal on both sides of the moving plate on the tie-bar.
  • High stiffness platen design with large mould mounting area.
  • Five stages mould close-open speed & pressure.
  • Multi stage digital speed and pressure setting to operate the mould.
  • Linear transducer for accurate clamp position.
  • Hard chrome planted high-tensile steel tie – bars with stress relieve design.
  • Auto mould height adjustment with hydraulic motor.
  • Hydraulic ejector with multiple selections.
  • Auto — lubrication based on shot adjustment.
  • Linear transducer on ejector cylinder.
  • Platen casting design with finite element analysis for maximum rigidity.
  • Mould platen with t – slots (140 tons & above).
  • All casting passed through a strict ultrasonic test and tensile testing process.
  • Separate pressure & speed setting for mould set-up.
  • Core pulling system.
  • Stage wise actual time display.
  • Insert molding program.
  • Automatic grease lubrication.
  • Anti vibration pad.
  • Locating ring on stationary platen.
  • Frame with catch tray and guide channels for lubrication oil collection.
  • Tapped holes for take — out robot.
  • Multi – point ejector system.

Hydraulic System

  • Energy efficient variable displacement pump and servo control system.
  • Direct reading hydraulic pressure.
  • Compact, easily accessible injection and clamping valves to minimize the heat generation.
  • Contamination free oil tank with feeler cum – breather.
  • Provides high safety main motor shuts down on opening the rear gate.
  • Hydraulic directional valve on/off indicator connector.
  • Oil temperature limits alarm.
  • Audible alarm for filter Clogging.
  • ED seal fitting.

Safety Features

  • Electrical safety on both front & rear door.
  • Magnetic grills in a hopper.
  • Provision for M.C.C.B.
  • Overload circuit breaker.
  • Under voltage – over voltage protection.
  • Reverse phase,single phase protection.
  • Min.- max. mould height safety.
  • Lubrication point blockage alarm.
  • Nozzle contact safety.

Injection Unit

  • Bimetallic/screw for wear resistance and long life.
  • Screw for homogenous elasticizing with modern design.
  • Screw back pressure with pressure gauge provision.
  • High torque hydraulic motor for better plastification.
  • 5-stage injection speed pressure & position control.
  • 3-stage injection holding speed pressure & position control.
  • Hopper sliding arrangement for material removal.
  • Intrusion moulding program.
  • Selection of injection time & position both.
  • Pre – suck back function and after plasticizing suck back.
  • High/low temperature alarm. (Suitable low – high limit).
  • Linear potentiometer for injection / plasticizing.
  • Auto purging facility.
  • Ceramic band heaters for instant heating.
  • Barrel heater safety cover.
  • Twin cylinder balanced injection system.
  • Twin cylinder injection twin unit control. Keep nozzle centering precise thus contributing to the longer life of mould.
  • High torque hydro motor for better plastification.
  • Screw speed indication on MMI.
  • Short circuit proof SSR control circuit for heater bands.

Control System

  • Energy meter.
  • Multi password facility for operators.
  • M.C.C.B. operating mechanism.
  • SMPS – switched mode power supply gives linear power supply.
  • Star delta motor starter.
  • M.C.B. for each heating zone.
  • PID temprature controller for accurate control.
  • Dedicated microprocessor control system with led input/output indicator for simplified checking.
  • MPCB for motor protection.
  • Pressure & flow for each function controlled by the microprocessor.
  • Linear scale for injection, clamping & ejector cylinder.
  • Alarm history page.
  • Production / hour in vertical – bar for a year.
  • Easy export/ import of mould & machine data. (Product cast calculator).
  • 100 mould data storage.
  • Individual keys for manual function with process mode.
  • Printer interface with USB port. Cabinet ventilation & fan cooling.

Applications

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