NEO Prime PET Series

Technical Specification

International Size 90 Ton
Clamping Unit
Clamp Forge Ton 90
Clamp Stroke MM 340
Min. Mould Height MM 150
Max. Mould Height MM 400
Maximum Daylight MM 740
Dist. Bet. TieBar MM 370 x 370
Platen Size MM 555 x 555
Ejector Stroke MM 85
Ejector Forge Ton 4.9
Injection Unit
Screw Size MM 40
L/D Ratio 24
Screw Stroke MM 150
Inj. Capacity (PET) GMS 206
Injection Pressure Max. BAR 1500
Theoretical Displacement CC 188
Inj. Rate CC/SEC 177
Heating Capacity KW 10.5
No. Of Heating Zone (Barrel + Nozzel) 4 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 14.9/20.4
Total Connected Load KW 25.4
Total Oil Capacity Liter 250
Machine Dimension (L X W X H) MM 4750 x 1350 x 2000
Machine Weight KGS 3200
International Size 110 Ton
Clamping Unit
Clamp Forge Ton 110
Clamp Stroke MM 380
Min. Mould Height MM 150
Max. Mould Height MM 450
Maximum Daylight MM 830
Dist. Bet. TieBar MM 410 x 410
Platen Size MM 605 x 605
Ejector Stroke MM 100
Ejector Forge Ton 4.9
Injection Unit
Screw Size MM 45
L/D Ratio 24
Screw Stroke MM 175
Inj. Capacity (PET) GMS 306
Injection Pressure Max. BAR 1517
Theoretical Displacement CC 278
Inj. Rate CC/SEC 175
Heating Capacity KW 13.5
No. Of Heating Zone (Barrel + Nozzel) 4 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 14.9/20.4
Total Connected Load KW 28.4
Total Oil Capacity Liter 300
Machine Dimension (L X W X H) MM 5000 x 1400 x 2050
Machine Weight KGS 4100
International Size 140 Ton
Clamping Unit
Clamp Forge Ton 140
Clamp Stroke MM 420
Min. Mould Height MM 200
Max. Mould Height MM 500
Maximum Daylight MM 920
Dist. Bet. TieBar MM 450 x 450
Platen Size MM 665 x 665
Ejector Stroke MM 120
Ejector Forge Ton 4.9
Injection Unit
Screw Size MM 50
L/D Ratio 24
Screw Stroke MM 210
Inj. Capacity (PET) GMS 453
Injection Pressure Max. BAR 1539
Theoretical Displacement CC 412
Inj. Rate CC/SEC 243
Heating Capacity KW 17.5
No. Of Heating Zone (Barrel + Nozzel) 4 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 22.3/28.7
Total Connected Load KW 39.8
Total Oil Capacity Liter 350
Machine Dimension (L X W X H) MM 5200 x 1450 x 2100
Machine Weight KGS 5000
International Size 170 Ton
Clamping Unit
Clamp Forge Ton 170
Clamp Stroke MM 460
Min. Mould Height MM 220
Max. Mould Height MM 550
Maximum Daylight MM 1010
Dist. Bet. TieBar MM 490 x 490
Platen Size MM 725 x 725
Ejector Stroke MM 130
Ejector Forge Ton 6.1
Injection Unit
Screw Size MM 60
L/D Ratio 24
Screw Stroke MM 245
Inj. Capacity (PET) GMS 765
Injection Pressure Max. BAR 1316
Theoretical Displacement CC 692
Inj. Rate CC/SEC 284
Heating Capacity KW 19.5
No. Of Heating Zone (Barrel + Nozzel) 4 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 22.3/28.7
Total Connected Load KW 41.8
Total Oil Capacity Liter 400
Machine Dimension (L X W X H) MM 5550 x 1525 x 2150
Machine Weight KGS 5000
International Size 200 Ton
Clamping Unit
Clamp Forge Ton 200
Clamp Stroke MM 510
Min. Mould Height MM 225
Max. Mould Height MM 600
Maximum Daylight MM 1110
Dist. Bet. TieBar MM 540 x 540
Platen Size MM 790 x 790
Ejector Stroke MM 150
Ejector Forge Ton 6.1
Injection Unit
Screw Size MM 70
L/D Ratio 24
Screw Stroke MM 280
Inj. Capacity (PET) GMS 1185
Injection Pressure Max. BAR 1435
Theoretical Displacement CC 1077
Inj. Rate CC/SEC 334
Heating Capacity KW 27.5
No. Of Heating Zone (Barrel + Nozzel) 5 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 29.8/36.7
Total Connected Load KW 57.3
Total Oil Capacity Liter 500
Machine Dimension (L X W X H) MM 6200 x 1575 x 2350
Machine Weight KGS 6800

Technical Specification

90 Ton

International Size 90 Ton
Clamping Unit
Clamp Forge Ton 90
Clamp Stroke MM 340
Min. Mould Height MM 150
Max. Mould Height MM 400
Maximum Daylight MM 740
Dist. Bet. TieBar MM 370 x 370
Platen Size MM 555 x 555
Ejector Stroke MM 85
Ejector Forge Ton 4.9
Injection Unit
Screw Size MM 40
L/D Ratio 24
Screw Stroke MM 150
Inj. Capacity (PET) GMS 206
Injection Pressure Max. BAR 1500
Theoretical Displacement CC 188
Inj. Rate CC/SEC 177
Heating Capacity KW 10.5
No. Of Heating Zone (Barrel + Nozzel) 4 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 14.9/20.4
Total Connected Load KW 25.4
Total Oil Capacity Liter 250
Machine Dimension (L X W X H) MM 4750 x 1350 x 2000
Machine Weight KGS 3200

110 Ton

International Size 110 Ton
Clamping Unit
Clamp Forge Ton 110
Clamp Stroke MM 380
Min. Mould Height MM 150
Max. Mould Height MM 450
Maximum Daylight MM 830
Dist. Bet. TieBar MM 410 x 410
Platen Size MM 605 x 605
Ejector Stroke MM 100
Ejector Forge Ton 4.9
Injection Unit
Screw Size MM 45
L/D Ratio 24
Screw Stroke MM 175
Inj. Capacity (PET) GMS 306
Injection Pressure Max. BAR 1517
Theoretical Displacement CC 278
Inj. Rate CC/SEC 175
Heating Capacity KW 13.5
No. Of Heating Zone (Barrel + Nozzel) 4 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 14.9/20.4
Total Connected Load KW 28.4
Total Oil Capacity Liter 300
Machine Dimension (L X W X H) MM 5000 x 1400 x 2050
Machine Weight KGS 4100

140 Ton

International Size 140 Ton
Clamping Unit
Clamp Forge Ton 140
Clamp Stroke MM 420
Min. Mould Height MM 200
Max. Mould Height MM 500
Maximum Daylight MM 920
Dist. Bet. TieBar MM 450 x 450
Platen Size MM 665 x 665
Ejector Stroke MM 120
Ejector Forge Ton 4.9
Injection Unit
Screw Size MM 50
L/D Ratio 24
Screw Stroke MM 210
Inj. Capacity (PET) GMS 453
Injection Pressure Max. BAR 1539
Theoretical Displacement CC 412
Inj. Rate CC/SEC 243
Heating Capacity KW 17.5
No. Of Heating Zone (Barrel + Nozzel) 4 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 22.3/28.7
Total Connected Load KW 39.8
Total Oil Capacity Liter 350
Machine Dimension (L X W X H) MM 5200 x 1450 x 2100
Machine Weight KGS 5000

170 Ton

International Size 170 Ton
Clamping Unit
Clamp Forge Ton 170
Clamp Stroke MM 460
Min. Mould Height MM 220
Max. Mould Height MM 550
Maximum Daylight MM 1010
Dist. Bet. TieBar MM 490 x 490
Platen Size MM 725 x 725
Ejector Stroke MM 130
Ejector Forge Ton 6.1
Injection Unit
Screw Size MM 60
L/D Ratio 24
Screw Stroke MM 245
Inj. Capacity (PET) GMS 765
Injection Pressure Max. BAR 1316
Theoretical Displacement CC 692
Inj. Rate CC/SEC 284
Heating Capacity KW 19.5
No. Of Heating Zone (Barrel + Nozzel) 4 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 22.3/28.7
Total Connected Load KW 41.8
Total Oil Capacity Liter 400
Machine Dimension (L X W X H) MM 5550 x 1525 x 2150
Machine Weight KGS 5000

200 Ton

International Size 200 Ton
Clamping Unit
Clamp Forge Ton 200
Clamp Stroke MM 510
Min. Mould Height MM 225
Max. Mould Height MM 600
Maximum Daylight MM 1110
Dist. Bet. TieBar MM 540 x 540
Platen Size MM 790 x 790
Ejector Stroke MM 150
Ejector Forge Ton 6.1
Injection Unit
Screw Size MM 70
L/D Ratio 24
Screw Stroke MM 280
Inj. Capacity (PET) GMS 1185
Injection Pressure Max. BAR 1435
Theoretical Displacement CC 1077
Inj. Rate CC/SEC 334
Heating Capacity KW 27.5
No. Of Heating Zone (Barrel + Nozzel) 5 + 1
Nozzle Contact Force Ton 3
General Data
Motor Power/Servo Motor KW 29.8/36.7
Total Connected Load KW 57.3
Total Oil Capacity Liter 500
Machine Dimension (L X W X H) MM 6200 x 1575 x 2350
Machine Weight KGS 6800

Design Advantages & Features

Features

  • Air Ejection.
  • Double hydrollic core pull.
  • Part drop detect for single cavity.
  • Water manifolds.
  • Robot interface.
  • T – slot platens(90/110 ton).
  • Interface for Gas Assisted Injection.
  • System Pressure Display on Screen.
  • Nozzle contact force by pressure switch.
  • Infrared Heaters.
  • Mould clamps and fasteners.
  • Extended Nozzle with heater.
  • Injection Unit with LM guide ways.

Clamping Unit

  • Heavy duty 5-point double toggle mechanism.
  • High wear resistance & strength gear nut (tie bar nut) gives rigid & positive clamping force.
  • Self lubricating toggle bush.
  • Wiper seal on both sides of the moving plate on the tie-bar.
  • High stiffness platen design with large mould mounting area.
  • Five stages mould close-open speed & pressure.
  • Multi stage digital speed and pressure setting to operate the mould.
  • Linear transducer for accurate clamp position.
  • Hard chrome planted high-tensile steel tie – bars with stress relieve design.
  • Auto mould height adjustment with hydraulic motor.
  • Hydraulic ejector with multiple selections.
  • Auto — lubrication based on shot adjustment.
  • Linear transducer on ejector cylinder.
  • Platen casting design with finite element analysis for maximum rigidity.
  • Mould platen with t – slots (140 tons & above).
  • All casting passed through a strict ultrasonic test and tensile testing process.
  • Separate pressure & speed setting for mould set-up.
  • Core pulling system.
  • Stage wise actual time display.
  • Insert molding program.
  • Automatic grease lubrication.
  • Anti vibration pad.
  • Locating ring on stationary platen.
  • Frame with catch tray and guide channels for lubrication oil collection.
  • Tapped holes for take — out robot.
  • Multi – point ejector system.

Hydraulic System

  • Energy efficient variable displacement pump and servo control system.
  • Direct reading hydraulic pressure.
  • Compact, easily accessible injection and clamping valves to minimize the heat generation.
  • Contamination free oil tank with feeler cum – breather.
  • Provides high safety main motor shuts down on opening the rear gate.
  • Hydraulic directional valve on/off indicator connector.
  • Oil temperature limits alarm.
  • Audible alarm for filter Clogging.
  • ED seal fitting.

Safety Features

  • Electrical safety on both front & rear door.
  • Magnetic grills in a hopper.
  • Provision for M.C.C.B.
  • Overload circuit breaker.
  • Under voltage – over voltage protection.
  • Reverse phase,single phase protection.
  • Min.- max. mould height safety.
  • Lubrication point blockage alarm.
  • Nozzle contact safety.

Injection Unit

  • Bimetallic/screw for wear resistance and long life.
  • Screw for homogenous elasticizing with modern design.
  • Screw back pressure with pressure gauge provision.
  • High torque hydraulic motor for better plastification.
  • 5-stage injection speed pressure & position control.
  • 3-stage injection holding speed pressure & position control.
  • Hopper sliding arrangement for material removal.
  • Intrusion moulding program.
  • Selection of injection time & position both.
  • Pre – suck back function and after plasticizing suck back.
  • High/low temperature alarm. (Suitable low – high limit).
  • Linear potentiometer for injection / plasticizing.
  • Auto purging facility.
  • Ceramic band heaters for instant heating.
  • Barrel heater safety cover.
  • Twin cylinder balanced injection system.
  • Twin cylinder injection twin unit control. Keep nozzle centering precise thus contributing to the longer life of mould.
  • High torque hydro motor for better plastification.
  • Screw speed indication on MMI.
  • Short circuit proof SSR control circuit for heater bands.

Control System

  • Energy meter.
  • Multi password facility for operators.
  • M.C.C.B. operating mechanism.
  • SMPS – switched mode power supply gives linear power supply.
  • Star delta motor starter.
  • M.C.B. for each heating zone.
  • PID temprature controller for accurate control.
  • Dedicated microprocessor control system with led input/output indicator for simplified checking.
  • MPCB for motor protection.
  • Pressure & flow for each function controlled by the microprocessor.
  • Linear scale for injection, clamping & ejector cylinder.
  • Alarm history page.
  • Production / hour in vertical – bar for a year.
  • Easy export/ import of mould & machine data. (Product cast calculator).
  • 100 mould data storage.
  • Individual keys for manual function with process mode.
  • Printer interface with USB port. Cabinet ventilation & fan cooling.

Applications

Toys

Toys

Agriculture

Agriculture

Automobile

Automobile

Household & Furniture

Household & Furniture

Consumer Goods

Consumer Goods

Medical

Medical

Electrical

Electrical